Support

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24h / 365days

We offer support for our customers

Mon - Fri 8:00am - 5:00pm (GMT +1)

Get in touch

Cybersteel Inc.
376-293 City Road, Suite 600
San Francisco, CA 94102

Have any questions?
+44 1234 567 890

Drop us a line
info@yourdomain.com

About us

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Have any Questions? +01 123 444 555

Flow Test Bench for

Production Check

Flow Test Bench for Production Check

About Flow Test Bench for

Production Check

Field of application

  • High volume production check
  • In-line and out-of-line setup available
  • Relevant for OEM, TIER1, TIER2
  • Available for cars, motorcycles, light to heavy duty

Challenge

  • Quality Monitoring to ensure the flow related specifications are fulfilled in  production
  • Up to 100 % check possible  with full automatization
  • Designed to work in a production plant environment
  • Integration in customized quality control systems like Q-DAS
  • 100 % comparability to R&D measurement equipment
  • Long term reliability

Semi-automatic

Flow Test Benches (Momentum)

Modern combustion engines must meet continuously increasing demands for efficiency and exhaust gas quality. All air-conducting components, in particular the intake and exhaust ports in the cylinder head, determine the in-cylinder flow and thus have a decisive influence on the combustion characteristic. When evaluating these influences an accurate, reproducible measurement of qualitative and quantitative flow characteristics is essential.

The method to determine Tippelmann Swirl and Tumble numbers is based on the integral detection of the momentum components embedded in the cylinder flow. It has been developed and patented by AVL Tippelmann and is now established at all major engine manufacturers.

AVL Tippelmann flow test benches are suitable for a wide range from motorcycle, car and truck up to big engines.

Field of application

  • Cars, motorcycles and light duty engines
  • High volume sample testing
  • Out-of-line quality check
  • Intake and exhaust port check
  • Integral analysis of flow field for Swirl

Added value

  • Short cycle time (4 min)
  • Automatic assembly and disassembly of inlet and exhaust valves on cylinder head (CH)…
  • A variety of CH from one engine family can be measured
  • Robust and reliable setup for industrial use
  • Low manpower required
  • High operation error safety
  • Integration in customized quality control systems like Q-DAS available
  • 100 % comparability to R&D measurement equipment
Type Semi-automatic FTB „A”
Measurement Momentum detection by flow straightening
Measured values / output / flow investigation on Swirl
Flow coefficients
Cycle time 240 s
No. of different CH types 14
No. of different bore Ø 2
No. of independent valve sets 4
Automatic CH identification YES
Integrated in production control and quality monitoring system YES

Fully-automatic

Flow Test Benches (Momentum)

Modern combustion engines must meet continuously increasing demands for efficiency and exhaust gas quality. All air-conducting components, in particular the intake and exhaust ports in the cylinder head, determine the in-cylinder flow and thus have a decisive influence on the combustion characteristic. When evaluating these influences an accurate, reproducible measurement of qualitative and quantitative flow characteristics is essential.

The method to determine Tippelmann Swirl and Tumble numbers is based on the integral detection of the momentum components embedded in the cylinder flow. It has been developed and patented by AVL Tippelmann and is now established at all major engine manufacturers.

AVL Tippelmann flow test benches are suitable for a wide range from motorcycle, car and truck up to big engines.

Field of application

  • Cars, motorcycles and light duty engines
  • High volume sample testing
  • Out-of-line quality check
  • Intake and exhaust port check
  • Integral analysis of flow field for Swirl

Added value

  • Short cycle time (4 min)
  • Automatic assembly and disassembly of inlet and exhaust valves on cylinder head (CH)…
  • A variety of CH from one engine family can be measured
  • Robust and reliable setup for industrial use
  • Low manpower required
  • High operation error safety
  • Integration in customized quality control systems like Q-DAS available
  • 100 % comparability to R&D measurement equipment
Type Fully-automatic FTB „D“
Measurement Momentum detection by flow straightening
Measured values / output / flow investigation on Swirl
Flow coefficients
Cycle time 43 s
No. of measuring station 3
No. of different CH types 12
No. of independent valve sets 4
Automatic CH identification YES
Integrated in production control and quality monitoring system YES
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